After a very quiet Thanksgiving, it was time to get out on
the road and get some museum time in. For some time we had been kicking around
the idea of checking out the Bureau of Engraving and Printing Office (BEP) in
Fort Worth. Also known as the Western Currency Facility, it is the place where
the U.S. Treasury makes paper money for the states west of the Mississipi. There are only two facilities that produce
paper money, Washington, D.C. and Fort Worth, Texas. As it turned out, the BEP
is celebrating 150 years of printing money for the Feds.
The Western Currency Facility was completed in 1991. It’s
BIG! 104,000 square feet of production area (12 acres) sitting on a 100 acre
plot donated by the City of Fort Worth. A Visitor Center was added in 2004. This
baby has some serious security surrounding the grounds and within the facility
itself. Double fences greet you with a “no man’s land” between the wire with
lots of lasers running in between to catch movement. There motto is "The Buck Starts Here"....very catchy.
When you exit your car, you hear a greeting message on the PA telling you not to bring any electronic devices into the facility. No cell phones, cameras, pagers, guns, knives, bombs, lions, tiger and bears (Oh, My!). So, sorry, no photos from the high-tech, cutting-edge Rocks in my Sandals camera on this trip. These guys don’t fool around. While we were there, a pizza delivery guy brought several boxes of pizza in. They were taken by one of the armed Treasury cops, inspected and run through the x-ray machine. Wow. I suppose you can form C-4 into anything I guess. Really good tip….go view the video in the theatre before you start your walking tour. It will answer a lot of questions along the way.
Since 1861, Congress has tasked the BEP in the making of financial
instruments and legal tender for the United States. It has its origins in legislation enacted to help
fund the Civil War. Prior to that, just about any other bank or
financial institution could print its own money or securities making the money
supply unstable and full of counterfeit cash. By 1862, BEP was producing
currency, revenue stamps, government obligations, and other security documents.
In 1877, the BEP became the sole producer of all United States currency. BEP
was also produced military “script” currency beginning in WWII. The last
military currency was made for the Vietnam War. They’ve also produced some
foreign currency as well.
Although the BEP has been producing all the printed-paper
for the Federal agencies, in recent years, they have been the victims of
outsourcing. They no longer produce
postage stamps, Savings Bonds or Treasury Securities (Securities are no longer on paper...they're all electronic now). They just make money and
lots of it. And don’t use the word “dollars” when describing their product; you
will be quickly corrected to use the word “notes”.
While we were there, they were producing 100-dollar bills.
There is a push to do so because the old 100-dollar bills were being taken out
of circulation to be replaced with the new generation of secure 100-dollar
bills with all the enhanced security features we see on the newer 5s and 20s.
The BEP has really put a lot of effort in securing the US money supply against
counterfeiting. From watermarks, color-shifting inks, printing patterns, off-center
portraits, security threads and a cool low-vision image of the currency value which
helps seniors and the sight-challenged to identify the denomination better.
A common question is who picks the faces for our paper
money. By law, the Secretary of the Treasury is responsible for the selection
of the designs, including the portraits, which appear on paper currency.
The portraits currently appearing on the various
denominations of paper currency were adopted in 1929 when the size of the notes
was reduced. Prior to the adoption of this smaller sized currency, a special
committee was appointed by the Secretary of the Treasury to study this aspect
of the design. It was determined that portraits of Presidents of the United
States have a more permanent familiarity in the minds of the public than any
others. The traditional green color on the back of our money ("green back") was originally to
thwart the black and white photography technology of the Civil War years to
stop counterfeiting. There is primarily black ink on the front of the note.
This decision was somewhat altered by the Secretary of the Treasury to include Alexander Hamilton, who was the first Secretary of the Treasury; Salmon P. Chase, who was Secretary of the Treasury during the Civil War and is credited with promoting our National Banking System; and Benjamin Franklin, who was one of the signers of the Declaration of Independence. By law, only the portrait of a deceased individual may appear on U.S. currency and securities.
Interesting fact is that there is about $669 Billion in
currency in circulation at any one time. The Western Currency Facility runs 24 hours a day, 7
days a week and 365 days a year and produces about 17 million notes a day or
(depending on the value of the notes in the run) about $42 Million an hour for
a total of about $1 Billion dollars. They produce on average 5 Billion notes or
about $298 Billion a year. About 95% replaces old currency and about 5% is new
money.
Each currency note printed here at the Fort Worth facility has
small letters "FW" written on the right hand bottom or the top.
The largest note ever printed by the Bureau of Engraving and
Printing was the $100,000.00 Gold Certificate, Series 1934. These notes were printed from
December 18, 1934, through January 9, 1935, and were issued by the Treasurer of
the United States to Federal Reserve Banks only against an equal amount of gold
bullion held by the Treasury. The notes were used for transactions between
Federal Reserve Banks and were not circulated among the general public.
BEP uses an offset printing process. The paper is produced
by the Crane Paper Company and has been the sole source to the BEP since 1879. It’s
ordinary paper that consumers use throughout their everyday life such as
newspapers, books, cereal boxes, etc, is primarily made of wood pulp. A sheet
of paper holds 32 bills and comes already with the notes watermark and security
thread imbedded in the paper. The paper is 75% cotton and 25% linen. The face
is done first (front Intaglio). You wait three days to dry and then the back is
done (back Intaglio). Each phase prints four features.
Three more days and then
they go to the COPE-Pak presses. The acronym COPE-Pak stands for Currency
Overprinting Processing Equipment and Packaging. This press takes the 32 sheet
and reduces it to a 16-subject printed and examined sheet of currency. It adds
the two serial numbers, the black universal Federal Reserve seal, the green
Department of the Treasury seal, and the corresponding Federal Reserve
identification numbers then cuts them to single notes. All along the way, there
are computers digitizing each note to determine quality and automatically
rejects note sheets that don’t make the grade. There are also master printers
doing random checks as well.
In the Visitor Center, there was a cool demonstration of the
Intaglio process on an original “Spider Press”
built back in 1901.
The COPE machine then stacks 4000 single notes into a “brick”,
four “bricks” make a “cash pack” (16,000 notes). Forty packs (640,000 notes) make
a “skid” and two “skids” make a completed pallet for shipping to a Federal Reserve
Bank. So…if they were the $100 dollar bills we saw being produced, we’d be looking
at $128,000,000 million per pallet. As we looked down from the elevated walkway,
we could see a virtual sea of shrink-wrapped pallets ready for pickup at the back end of the
warehouse for delivery to one of the one
of the 4 western Federal Reserve Banks.
Each Federal Reserve Bank makes an order for bank notes once a year at the
beginning of the Federal Fiscal Year in October for the entire year. The BEP
then produces that amount and delivers to all 12 banks. The Fort Worth facility
primarily serves the Dallas, Kansas City and San Francisco Federal Reserve
Banks.
So….you might ask yourself…self, how can they continuously
make new notes 24/7 all year long. Well, while the BEP is cranking out notes,
an equivalent number of notes are being destroyed everyday by the respective
Federal Reserve Banks. They bring in, from their commercial bank customers old,
damaged and outdated bills and destroy them. This allows a constant flow of new
notes to be produced and keeps the money supply stable.
That begs the question as to when do the notes they produce
actually become legal tender. Only after the Federal Reserve Bank releases the
money from their bank does it officially become “monetized” and able to be
spent. Who knew?
Fun time for me (the wife even took away something from she’s still traumatized from being unable to constantly update Facebook while on the tour) so now I’m itching to take the tour of the Dallas Federal Reserve Bank.